Control Panel Manufacturing

Control panels,
from design to commissioning by one company.

Since 1991 DONG-IN ENSIS has designed and built control panels for industrial and marine sites. We build automation panels, PLC control panels and drive panels in our Yangsan Plants 1 and 2 and Gijang Plant, and carry out factory testing and site commissioning ourselves.

Check

When you need
these panels

You need automation or PLC panels built for new equipment
Aging pump, blower or compressor panels need replacing
You need panels that drive motors with VFDs or soft starters
You need panels for demanding marine and offshore conditions
You need a builder responsible through the factory acceptance test (FAT)
You want to start collecting equipment data while replacing the panel
Control panel manufacturing – DONG-IN ENSIS control panel installed beside pump equipment
DONG-IN ENSIS control panel installed beside pump equipment
Products

Panels
we build

  • 01
    Automation & PLC control panelsPanels that control operating sequences, interlocks and alarms with a PLC. We can also write the PLC program.
  • 02
    Drive & motor control panelsStart, stop and speed control of pump, blower and compressor motors with VFDs and soft starters.
  • 03
    Marine & plant control systemsControl consoles and system panels for hybrid propulsion, fuel gas supply (FGSS), liquid hydrogen refueling stations and production plants.
  • 04
    Intelligent Control PanelEquipment control and operating data collection in one panel, connected to the cloud or your server without an extra gateway.
Brands

Main brands
in our panels

Schneider Electric (official SI partner)SIEMENSABBFuji ElectricPhoenix ContactDanfossEaton

We follow your specification or designated brands. We have a design and build system for CE and UL standards.

Inside a control panel – PLC modules, a drive and tidy control wiring
Inside a control panel with PLC, drives and organized wiring (illustrative image)
Process

How we build

STEP 1

Specification

Equipment, ratings, site conditions and your specification

STEP 2

Design

Electrical drawings, bill of materials (BOM), I/O list

STEP 3

Build & wiring

Enclosure assembly, component mounting and wiring in our plants

STEP 4

Factory test (FAT)

13 test items and point-by-point I/O checks before shipment

STEP 5

Install & commission

Installation, commissioning, operator training and support

Factory test – the Intelligent Control Panel TestBench testing panels with motors
Factory test before shipment – the Intelligent Control Panel TestBench with panels and motors
Why DONG-IN ENSIS

35 years of panels
built in-house

35+Years · since 1991
750+Control system projects
3Yangsan Plants 1·2 · Gijang Plant

Selected control panel and control system references

FieldCustomer · siteScope of supply
Green shipsChungcheongnam-do hospital ship · Gyeongsangnam-do environmental cleanup ship (commissioned 2023)Hybrid propulsion system · integrated control & monitoring
LNG fuel gas supply (FGSS)Samsung Heavy Industries FGSS test facilityG/W (glycol water) heater control system
LNG carriersSB Sunbo · BOG compressors for LNG carriersDesign, supply and commissioning of BOG compressor control
Hydrogen & energySK E&S liquid hydrogen refueling stationVFD, PLC and UPS control systems
Industrial plantsDongwha Enterprise formalin resin plantDesign and build of the entire plant control system
Industrial plantsKOS · Kiswire drawing, stranding, plating and heat treatment linesControl systems (7 countries incl. Korea, Vietnam, USA)
Special machineryDaehan Synthetic Fiber auto dofferPLC, 8-axis servo, 2 VFDs, HMI control
Marine panelsKSB marine equipmentControl consoles and system panels

A selection from 750+ projects. See the Applications page and the company profile for more.

One company from design to commissioning

Panel design, building and wiring, PLC programming, factory testing and site commissioning are handled by one company.

13-item factory acceptance test

We test appearance and nameplate, enclosure and IP rating, clearance and creepage, mechanical operation, protective device settings, insulation resistance, dielectric withstand, protective earth, power and phase sequence, I/O and communication, interlocks and emergency stop, drives and PLC, alarms and protection, check every I/O point separately and ship with a test report.

References in demanding sites

Hybrid propulsion for green ships, LNG fuel gas supply (FGSS), liquid hydrogen refueling stations and production plant control systems in Korea and abroad.

FAQ

Frequently asked questions

What kinds of control panels do you build?

Automation and PLC panels, drive and motor control panels, control consoles and system panels for marine and plant use, and the Intelligent Control Panel that also collects equipment data.

Where are the panels built?

In our own Yangsan Plants 1 and 2 (completed 2023) in Gyeongsangnam-do and our Gijang Plant in Busan. The head office and R&D center are in Busanjin-gu, Busan.

What do you test before shipment?

The factory acceptance test (FAT) covers 13 items including appearance and nameplate, enclosure and IP rating, clearance and creepage, mechanical operation, protective device settings, insulation resistance, dielectric withstand, protective earth, power and phase sequence, I/O and communication, interlocks and emergency stop, drives and PLC, alarms and protection, and every I/O point is checked separately. Results are recorded in a test report, and customers can witness the test.

Can you replace aging control panels?

Yes. We review the existing panel and operating method on site, design and build the replacement, and schedule the changeover around your production plan. You can also start collecting equipment data with the Intelligent Control Panel at the same time.

Can you also write the PLC program?

Yes. Panel building, PLC and drive programming, factory testing and site commissioning are done by one company. Panel and program are tested together before shipment, which shortens commissioning on site.

Which component brands do you use?

We are an official Schneider Electric SI partner and have used SIEMENS, ABB, Fuji Electric, Phoenix Contact, Danfoss, Eaton and others. We follow your specification or designated brands.

How long does it take and what does it cost?

It depends on the number of panels, ratings and specification. In our standard Intelligent Control Panel schedule, panel building takes about 5 weeks. We quote with a proposed configuration after a site review.

Inquiry

Ask about
control panel building

Tell us about your equipment and the panels you need, and an engineer will review it and get back to you. Please mention any drawings or specifications.

  • ReplyWithin 1–2 business days.
  • We reviewFeasibility, recommended setup, expected schedule
  • Phone+82-51-862-3668
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